Get $500 Off

Bedrock Flatbeds


Understanding Your Warn Winch and Winching Accessories

Understanding Your Warn Winch and Winching Accessories

Understanding Your Warn Winch

To make the most of your off-road adventures, it's crucial to familiarize yourself with your winch and its components. For this guide, we'll be focusing on the WARN ZEON 10-S, a top-of-the-line winch that's powered by your vehicle's battery.

The heart of the winch is the drum, a cylinder where the winch rope is wound. This rope is guided onto the drum by the fairlead, which is attached to your vehicle's bumper. The power of the winch comes from its three-stage planetary gear train, which transforms the winch motor's power into a substantial pulling force. The manual clutch of the WARN ZEON 10-S allows the operator to disengage the drum from the gear train, while the brake prevents the winch from letting the line spool out, thereby securing the vehicle in place. The control pack houses the winch's electrical controls, which are powered by the vehicle's battery. A corded remote is plugged into the winch control pack, allowing the operator to control the winch direction while maintaining a safe distance from the winch rope.

In addition to understanding your winch, it's also important to familiarize yourself with winching accessories. A winch cable damper is essential to prevent rope recoil in the rare event of a rope failure. Protective gloves should always be worn while operating the winch or handling the rope. A tree trunk protector is a must-have accessory that provides an attachment point for the winch rope to a variety of anchor points and objects, while also protecting living trees. For rigging, a shackle is needed to connect the looped ends of cables and straps. Always use the hook strap to hold the hook and keep fingers away from the fairlead as the winch rope is being spooled in.

Setting Up for Winching

Once you're familiar with your winch and its accessories, you're ready to set up your first pull. The following steps describe how to recover your vehicle with a single-line pull, the most basic rigging arrangement.

  1. Put on your gloves.
  2. Disengage the manual clutch to allow free-spooling of the winch drum.
  3. Free the winch hook from its anchor point.
  4. While holding the winch hook strap, pull out enough winch rope to reach your anchor point. Keep a certain amount of tension on the rope to prevent it from becoming twisted and over-wrapped when slackened, which could lead to winch rope damage.
  5. Choose an anchor point that will allow you to pull straight in the direction the vehicle will move. For maximum power and efficiency, select an anchor point far enough out to allow you to start at the lower level of rope on the drum.
  6. Secure the tree trunk protector around the anchor. For strength, place the rigging as low as possible on the anchor.
  7. Attach the shackle to the two ends of the strap and through the hook loop, being careful not to over-tighten. Tighten the pin and back it off a quarter turn.
  8. Attach the winch rope and hook to the shackle's pin with the hook opening facing up. Once attached, avoid stepping over the line in case the rope comes under accidental tension.
  9. Lay the winch damper over the winch rope, midway between the winch and the anchor point. This is an extra safety precaution to protect you in the unlikely event that thewinch rope was to snap loose.
  10. Lock the winch drum by rotating the clutch lever on the winch to the engaged position.
  11. Connect the remote control, ensuring the remote's cord doesn't tangle in front of the winch.
  12. Using the winch-in switch on the remote control, slowly wind in the winch rope until no slack remains. Once the winch rope is under tension, stand well clear, and remember—never step over it.
  13. Check your anchor. Make sure all connections are secure and free of debris before continuing with the winching procedure.
  14. Check the winch rope. The winch rope should be neatly wound around the spooling drum.
  15. Make your intentions clear. Be sure that everyone in the immediate area surrounding the winching operation is completely aware of your intentions before you pull.

Winching Procedure

With the winching vehicle's engine on, the transmission in neutral, your foot on the brake, and light tension already on the winch rope, begin winching slowly and steadily. Be sure that the winch rope is winding evenly, and tightly around the spooling drum. For additional assistance, the winched vehicle can be slowly driven while being pulled by the winch. Avoid shock loads by using the control switch intermittently to take up winch rope slack. Remember to avoid overheating the winch motor.

For extended winching, stop at reasonable intervals to allow the winch motor to cool down. If winching from a slight angle, the rope may stack up at one end of the drum. This stacking can become large enough to cause damage to the winch. Stop winching if the winch rope comes close to the tie rods, tie plate, or mounting plate. Continue pulling until the vehicle is on stable ground. Once the vehicle recovery is complete, engage the parking brake and put the transmission in park.

Rewinding the Rope

After the recovery is complete, you will need to rewind the rope. To begin this process, release tension in the winch rope by spooling the line out until it's slack. Do not turn the clutch handle under tension. Disconnect the winch line from the anchor. Arrange the remote control lead so it cannot be caught in the winch. Be sure any winch rope already on the drum is wound tightly and evenly layered. Keep the winch rope under light tension and spool the winch rope onto the winch drum in even layers. Stop frequently to tighten and straighten layers as necessary. Repeat this process until the winch hook is the same distance as the full length of the remote control from the winch. Hold the hook strap between the thumb and forefinger to keep tension on the winch rope. Walk the winch rope towards the fairlead, carefully spooling in the remaining winch rope by pulsing the remote control's switch.

After Winching

Store the hook at the fairlead, or tension to a suitable location to the side. If you do not have the hook strap, use a length of cord or something similar. To prevent serious injury, never put your fingers inside the hook area as you are powering in. Disconnect the remote control cord from the control box and store it in a clean and dry place. Winching operations are now complete. Remember to put the cap on the control box plug.